New Product Seminar of Injection Mold Development Company

2025-04-11 10:10 Hejia Smart Technology

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In the competitive manufacturing market, innovation and cooperation drive enterprise growth. Hejia Injection Mold Development Company recently held a new product seminar. Mold engineers, translators, and software engineers within the company actively joined, focusing on smart home products and discussing new injection mold tech, processes, and product directions. The seminar invited senior customer reps, whose smart home experience guided new product development.

At the start, the company's senior management welcomed participants and highlighted its technical strength. The company uses advanced equipment like a high - precision five - axis machining center (±0.001mm positioning) for complex molds and an electric discharge machine with micro - gap control for fine cavities. It also has a team of senior mold designers, process engineers, and software elites.

Next, a customer's senior product manager presented a new smart home product. The product, for an emerging market segment, has great potential but strict performance and quality demands. From user scenarios, the manager detailed its appearance, structure, and function design.

For appearance, the customer wanted an injection - molded surface as smooth as a mirror (Ra0.05μm). The company's mold engineers proposed nano - polishing, already used in past projects to get a mold surface smoother than Ra0.02μm. The translator conveyed the request, and software engineers planned to develop simulating software for better polishing.

The product has a complex structure with tight component tolerances. For example, a connecting part requires length tolerance within ±0.008mm, hole diameter within ±0.005mm, and geometric tolerance within ±0.003mm. The company's engineers use five - axis CNC and high - precision measuring tools (±0.001mm) to ensure mold accuracy. During injection, they control pressure (120 - 150MPa), temperature (220 - 250℃), and time (20 - 30s) for stable product dimensions. Software engineers considered real - time parameter - monitoring programs, while the translator ensured clear communication.

The chosen material, PPS, has good heat and wear resistance but poor flow (10 - 15g/10min), making injection hard. The company planned to optimize the mold gate and runner (3 - 5mm hot runner with nitrided runner) and use high - hardness steel like SKD61. Engineers discussed these, and software engineers thought about simulating material flow.

The product also needs good sealing (air leakage < 0.01mL/min at 1MPa) and insulation (resistance > 10¹²Ω). The mold team planned a proper exhaust system with 0.5 - 1mm micro - pore inserts and strict processing control. They discussed function realization with the customer and earned trust.

Throughout, the customer and technical team interacted. Mold engineers listened to requirements and asked questions, software engineers gave ideas, and the translator passed on info. They discussed product design, mold plans, and injection processes. The customer praised the team and was confident in the new product.

In the second half, technical experts showed the initial mold design and injection plan, including structure, parting surface, and cooling system. The company will use advanced processes like high - speed milling, electric discharge machining, and precision grinding, along with hot runner and gas - assisted injection for better quality and efficiency. Software engineers planned to manage and monitor these processes with software.

The experts also mentioned challenges like mold cycle, cost, and trial - mold issues, and offered solutions such as better production planning, cost - effective materials, and a professional monitoring team. Software engineers aimed to develop data - collection software for efficiency.

Finally, the company leader summed up, saying the seminar helped clarify customer needs and the development direction. The company will use its tech and team to launch the product on time, strengthen the partnership, and achieve win - win results. Participants felt they learned a lot and were confident in the company's new product ability. The seminar energized new product work and set a good base for future development. The company will keep innovating, cooperate with customers, and boost the injection mold industry to help manufacturing thrive. Injection molds and processes are key to product quality, and the team will keep improving around these.